Off-Site Modular Construction & Trial Assembly
Off-Site Modular Construction That Improves Project Efficiency and Reduces Installation Risk
Viva Engineering delivers off-site modular construction, trial assembly and modular fabrication services that improve project quality, reduce installation risks and accelerate project delivery. By assembling and testing major equipment in our controlled facilities before shipment, we minimise site work, shorten installation schedules and support safer project execution for mining and industrial developments.
Notre Facilités
Our dedicated modular assembly facilities include 16,500 m² of indoor crane workshops and a 5,000 m² assembly yard, enabling partial and complete modular plant construction across structural steel, platework, piping and electrical disciplines before dispatch.
These facilities support off-site modular construction strategies by maximising pre-assembly, reducing on-site labour requirements, improving quality control and accelerating installation for mining and industrial projects.
We deliver off-site modular construction solutions through full or partial assembly of structural steel, platework, mechanical equipment (including belt splicing), piping and electrical systems before dispatch to site. Our modular fabrication services improve quality control, reduce on-site installation time and support safer, more efficient project delivery.
Our extensive assembly yard and storage facilities allow free-issued mechanical components to be safely received, stored and integrated into complex modular plant construction projects before shipment. By completing assemblies in a controlled workshop environment, we reduce site activities, minimise project risks and enable civil works and installation to progress simultaneously.
Off-site modular construction is a strategic approach used to improve project safety, reduce costs and minimise installation risks. Completing as much work as possible in our controlled workshop environment delivers significant benefits for mining and industrial projects.
- Reduced on-site construction activities
- Shorter installation durations
- Lower site personnel requirements
- Reduced project costs
- Improved safety and quality control
- Faster modular project delivery
Our award-winning 11 Belt Feeders project for Virta Inc. (USA), delivered fully assembled to Chile, demonstrates the effectiveness of our modular engineering solutions and the value of completing complex assemblies before shipment.
This approach is especially valuable for remote or logistically challenging project locations where efficient modular plant construction improves overall project performance.
Our facilities and capabilities allow us to trial assemble prefabricated steel structures and complex modules of any size before dispatch. As part of our off-site modular construction process, every assembly is carefully checked to improve constructability, minimise installation risks and support efficient project delivery.
A recent example is the 350-ton ROM bin, which was fully assembled in our workshop before corrosion protection and delivery to site with zero installation queries, highlighting the effectiveness of our modular fabrication services.
Our additional crane coverage and extensive assembly yard enable us to safely handle large, multi-component structures, ensuring every assembly is accurately tested and ready for successful installation.
Off-site modular construction provides exceptional quality control by allowing every assembly to be completed in a controlled workshop environment under strict supervision and comprehensive quality assurance procedures. This results in:
- Improved interdisciplinary interface coordination
- Early identification and resolution of potential issues
- Complete quality documentation and full traceability
- Inspection, testing and client sign-off before dispatch
Our teams manage the complete quality assurance process for every prefabricated steel structure and modular assembly, ensuring engineering standards and project specifications are achieved before shipment to site.
Our assembly and dispatch teams prepare and coordinate the delivery of all pre-assembled modules to ensure efficient site installation. As part of our off-site modular construction approach, every assembly is inspected and prepared before shipment, reducing installation delays and supporting successful project delivery.
Through coordinated logistics and modular fabrication services, we ensure every module arrives site-ready, allowing installation teams to complete projects safely, efficiently and with minimal disruption.
